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CNC Machining

From Standard to Ultra-Precision Machining – We Handle It All

Rapicast offers world-class CNC machining services that meet a wide range of client needs—from standard mechanical parts to high-end, precision-engineered components. Whether you require simple 3-axis milling or ultra-complex 5-axis machining, we have the skills, experience, and technology to deliver parts that meet even the most demanding industry specifications.


Powerful Capabilities with 3-Axis to 5-Axis Precision

We are equipped to handle:

  • 3-axis machining for cost-effective, high-speed part production

  • 4-axis and 5-axis machining for multi-surface precision and reduced setups

  • Low to mid-volume production with exceptional repeatability

Our machining tolerances meet ±0.005 mm or tighter depending on geometry and material, ensuring that your parts function flawlessly in their intended applications—from industrial housings to aerospace-grade fittings.

Working Process

1

File Review & Quotation

You send us your 3D CAD files, 2D drawings, or specifications. Our engineers review them for manufacturability and provide a detailed quote with lead time, material options, and any technical suggestions.

2

Machining Preparation

Once the quote is approved, we program the toolpaths using advanced CAM software and set up the proper fixtures and tools. Material blocks are prepared and loaded into the appropriate CNC machine (3-axis, 4-axis, or 5-axis depending on part complexity).

3

Precision Machining

Your parts are machined using high-precision equipment — including our DMU 95 monoBLOCK 5-axis machining center — ensuring tight tolerances, clean finishes, and geometric accuracy.

4

Post-Processing & Surface Finishing

After machining, parts undergo finishing operations such as deburring, polishing, anodizing, sandblasting, or custom coating depending on your requirements.

5

Quality Inspection

Each part is carefully inspected using calibrated tools and gauges to ensure dimensional accuracy, surface quality, and compliance with your specifications.

Powered by DMU 95 monoBLOCK – High-End 5-Axis Machining

At the core of our advanced machining capability is the DMU 95 monoBLOCK from DMG MORI – a globally recognized leader in precision manufacturing.

This cutting-edge 5-axis machining center provides:

  • Full 5-axis simultaneous machining for complex geometries

  • High stability and rigidity for tough materials and tight tolerances

  • Large working area (950×850×650 mm) for both small and oversized parts

  • Superior surface finish and fine detail control

With this machine, Rapicast can produce high-end components with intricate shapes, undercuts, and multi-angle features that are simply not possible with standard CNC setups.

Whether you’re in aerospace, robotics, medical devices, or industrial automation — we have the facility and know-how to turn your most ambitious designs into reality.

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Materials & Finishes

We work with a broad range of materials, including:

  • Metals: Aluminum 6061/7075, stainless steel 304/316, brass, titanium, copper

  • Plastics: ABS, PC, nylon (PA), POM (Delrin), PEEK

  • Custom surface finishes: anodizing, sandblasting, polishing, electroplating, painting


Typical Applications

  • Precision mechanical parts

  • Enclosures and structural housings

  • Heat sinks, gears, shafts, and tooling

  • Custom prototypes and low-volume end-use parts


Why Rapicast for CNC Machining?

  • Advanced 5-axis capability with DMU 95 monoBLOCK

  • Flexible production from one-off prototypes to full batches

  • Material & finish versatility for both technical and aesthetic needs

  • Professional DFM support from experienced engineers

  • Fast lead times with no compromise on quality

CNC Machining

From Standard to Ultra-Precision Machining – We Handle It All

Rapicast offers world-class CNC machining services that meet a wide range of client needs—from standard mechanical parts to high-end, precision-engineered components. Whether you require simple 3-axis milling or ultra-complex 5-axis machining, we have the skills, experience, and technology to deliver parts that meet even the most demanding industry specifications.


Powerful Capabilities with 3-Axis to 5-Axis Precision

We are equipped to handle:

  • 3-axis machining for cost-effective, high-speed part production

  • 4-axis and 5-axis machining for multi-surface precision and reduced setups

  • Low to mid-volume production with exceptional repeatability

Our machining tolerances meet ±0.005 mm or tighter depending on geometry and material, ensuring that your parts function flawlessly in their intended applications—from industrial housings to aerospace-grade fittings.

Working Process

1

File Review & Quotation

You send us your 3D CAD files, 2D drawings, or specifications. Our engineers review them for manufacturability and provide a detailed quote with lead time, material options, and any technical suggestions.

2

Machining Preparation

Once the quote is approved, we program the toolpaths using advanced CAM software and set up the proper fixtures and tools. Material blocks are prepared and loaded into the appropriate CNC machine (3-axis, 4-axis, or 5-axis depending on part complexity).

3

Precision Machining

Your parts are machined using high-precision equipment — including our DMU 95 monoBLOCK 5-axis machining center — ensuring tight tolerances, clean finishes, and geometric accuracy.

4

Post-Processing & Surface Finishing

After machining, parts undergo finishing operations such as deburring, polishing, anodizing, sandblasting, or custom coating depending on your requirements.

5

Quality Inspection

Each part is carefully inspected using calibrated tools and gauges to ensure dimensional accuracy, surface quality, and compliance with your specifications.

Powered by DMU 95 monoBLOCK – High-End 5-Axis Machining

At the core of our advanced machining capability is the DMU 95 monoBLOCK from DMG MORI – a globally recognized leader in precision manufacturing.

This cutting-edge 5-axis machining center provides:

  • Full 5-axis simultaneous machining for complex geometries

  • High stability and rigidity for tough materials and tight tolerances

  • Large working area (950×850×650 mm) for both small and oversized parts

  • Superior surface finish and fine detail control

With this machine, Rapicast can produce high-end components with intricate shapes, undercuts, and multi-angle features that are simply not possible with standard CNC setups.

Whether you’re in aerospace, robotics, medical devices, or industrial automation — we have the facility and know-how to turn your most ambitious designs into reality.

img

Materials & Finishes

We work with a broad range of materials, including:

  • Metals: Aluminum 6061/7075, stainless steel 304/316, brass, titanium, copper

  • Plastics: ABS, PC, nylon (PA), POM (Delrin), PEEK

  • Custom surface finishes: anodizing, sandblasting, polishing, electroplating, painting


Typical Applications

  • Precision mechanical parts

  • Enclosures and structural housings

  • Heat sinks, gears, shafts, and tooling

  • Custom prototypes and low-volume end-use parts


Why Rapicast for CNC Machining?

  • Advanced 5-axis capability with DMU 95 monoBLOCK

  • Flexible production from one-off prototypes to full batches

  • Material & finish versatility for both technical and aesthetic needs

  • Professional DFM support from experienced engineers

  • Fast lead times with no compromise on quality